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Integrated PCU
Integrated PCU
Key Specifications

Product Model

FRC 4X series ( V 4.X )​

FRC 5X series ( V 5. X )

DC/DC converter (DCF)

Input voltage range

80~ 800VDC , configurable according to customer requirements.

80 ~ 900VDC

Input rated power

60 ~ 400kW

150 ~ 420kW

Input rated current

400~ 100 0A, configurable according to customer needs

700 ~1000A

Current and voltage accuracy

<1%FS (input current optional 0.1%)

Input current response

<10ms (10%FS→90%FS) / Adjustable

Output voltage range

250~ 90 0VDC, configurable according to customer requirements.

Conversion efficiency

>98%

Control method

Input constant current control / Output constant voltage mode / Stack cold start mode / Open circuit voltage limiting mode

Integrated air compressor controller ( ACC )

Output power

Rated 40 ~ 60 kW

Rated 40 ~ 60 kW

Rated output current

60 ~ 12 0 Arms

Maximum frequency

3kHz/180,000rpm (one-pole motor)

Current harmonic content

<3% @ Rated Current

Conversion efficiency

>98%

Integrated high-voltage power distribution unit (PDU)

Configuration

Output main positive and negative contactors, residual hydrogen discharge circuit, output fuse, BOP auxiliary output, etc.

Integrated D CL (V 4.1 PCU )

Output voltage range

27.5V±5%

none

Rated/Maximum Power

6kW/6.6kW

none

Voltage regulation accuracy

<1%FS

none

Voltage ripple

< 5 %FS

none

Maximum current

240 A

none

Integrated fuel cell stack insulation monitoring module ( IDM )

fuel cell stack insulation monitoring

Optional

Integrated fuel cell stack internal resistance monitoring module ( EIS )

Internal resistance monitoring of fuel cell stack

Optional

System parameters

Communication methods

CAN2.0B, 250kbps or 500kbps

low voltage power supply

9~36VDC, selectable sleep mode

Connection method with fuel cell stack

Busbar Direct Connection, Connector, or Feedthrough Terminal

Busbar Direct Connection

Protection level

IP67

Heat dissipation method

Liquid cooling

Traffic requirements

≥16L/min

Inlet temperature

-40~65℃

Ambient temperature

Operating temperature -40~85℃ / Storage temperature -40~105℃

Working altitude

0~ 4000m , no de-rating

Relative humidity

0~100%, surface condensation allows for normal operation.

Protection function

Input over /under voltage and overcurrent protection, reverse connection protection. output over /under voltage and overcurrent protection , reverse connection protection, short circuit protection . module over-temperature protection , ambient over-temperature protection, communication interruption protection, etc.

Key Features
Based on the development and integration of existing mass-produced products, the product is highly mature
Deep integration and rational layout greatly improve product power density
The product has excellent electromagnetic compatibility performance
The application of wide band-gap semiconductors improves the system's conversion efficiency
High-voltage power distribution can be flexibly configured according to customer needs
Full range of integrated air compressor controllers
The F RC 4X series is available in versions with direct connection to the fuel cell busbar, plug-in connection , and through-wall terminal
The entire series can be equipped with an integrated fuel cell AC impedance online monitoring module as an option
Voltage platform suitable for passenger cars and commercial vehicles